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End Mills×ダイジェット工業 - メーカー・企業と製品の一覧

End Millsの製品一覧

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Diamond-integrated sintered solid end mill "Beam End Mill"

Diamond-integrated sintered solid end mill "Beam End Mill"

Numerous adoption results in the aviation field! High-speed processing and extended lifespan with reduced burrs and delamination.

1. Compared to conventional brazed diamond end mills, this one-piece design allows for twisting all the way to the cutting edge, enabling high-speed machining. 2. The cutting edge strength is high, with no diamond detachment. 3. Good machining accuracy results in a clean finished surface. 4. Chips can be smoothly discharged.

  • End Mills

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Solid End Mill Series for Aluminum Processing

Solid End Mill Series for Aluminum Processing

A rich variety from rough to finished aluminum processing! Suppressing vibrations to achieve high-speed, high-efficiency, and high-precision machining!!

1. AL-SEE Type: A dedicated end mill featuring a blade shape optimized for aluminum alloys and non-ferrous metal processing, with a strong twist angle. Its sharp cutting edge and wide chip pocket suppress chatter, enabling stable cutting performance and high-precision machining under a wide range of conditions. 2. AL-OCR Type (for rough machining): Adopts a groove shape ideal for rough machining of aluminum alloys. It excels in chip evacuation and allows for high-efficiency processing. 3. AL-VME Type (for chamfering): By adopting a blade shape optimized for aluminum alloys and non-ferrous metal processing, it suppresses burrs on the machined surface, achieving high-quality chamfering and counterboring. 4. AL-OCHE Type (for multifunctional processing): Capable of high-efficiency drilling for a wide variety of applications with a single tool. 5. SMAL Type (Solid Modular Head): A solid modular head that can be set on the all-carbide shank arbor "Ganko Ittetsu." When combined with the carbide shank, it exhibits performance comparable to solid tools.

  • Milling
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Universal Solid End Mill "One Cut End Mill Series"

Universal Solid End Mill "One Cut End Mill Series"

The representative of Daijet's carbide end mills, "One Cut," has a comprehensive lineup!

The one-cut series, evolved for various applications, offers a range of options to meet diverse needs, from high-efficiency groove cutting of steel to high-precision finishing processes, as well as for general steel, tool steel, and difficult-to-cut materials such as high-hardness materials and stainless steel. By adopting suitable cutting edge specifications, carbide substrates, and coatings for each machining method and work material, it enables more stable and high-efficiency cutting.

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  • Milling

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Solid end mill "One Cut 70" for high hardness material processing

Solid end mill "One Cut 70" for high hardness material processing

Compatible with 70HRC. No skips on high hardness materials!

1. The rigid body design and the adoption of a unique cutting edge shape demonstrate high precision and high performance for hard materials. 2. Smooth processing from semi-finishing to finishing of hard materials is achieved. 3. The use of newly developed ultra-fine particle alloy and newly developed value coating realizes high-speed longevity for hard materials.

  • Milling
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Under-cutter for mold second escape processing

Under-cutter for mold second escape processing

A combination of stubbornness and determination! Even with long protrusions in processing, it suppresses vibrations and achieves high-efficiency machining.

The "Undercutter" is a tool for secondary escape processing of high-efficiency press molds (blanking and trimming molds) that suppresses chatter. We offer models for MSU type plunging processing and MSU type profiling processing. When combined with the stubbornly dedicated (all carbide shank arbor), it suppresses chatter even in long protrusion processing, achieving high-efficiency machining. 【Features of MSU Type Profiling Processing】 - Contour processing using the tool's side allows for reduced processing time. - The cutting edge shape reduces tool load, accommodating large cuts. - A twisted shape that excels in chip discharge prevents chip interference with the trim section. - The insert features a three-dimensional breaker shape that enables low-resistance processing. *For more details, please refer to the PDF materials or feel free to contact us.

  • Other cutting tools
  • Other work tools

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Multi-functional solid end mill "3-blade Super One Cut End Mill"

Multi-functional solid end mill "3-blade Super One Cut End Mill"

A multifunctional solid end mill capable of processing everything from drilling to grooving with a single tool.

● A new three-flute type has been added to the multifunctional solid end mill "Super One Cut End Mill" lineup. 1. Capable of processing from plunge cutting to groove cutting with a single tool. 2. The newly developed center cutting edge shape, innovative groove shape, and 45° strong twist combination provide excellent chip evacuation not only for shoulder milling and groove cutting but also for plunge cutting. 3. Improved wear resistance due to the use of the PVD coating material "Value Coat."

  • End Mills

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High-precision replaceable tip ball end mill "Mirror Ball"

High-precision replaceable tip ball end mill "Mirror Ball"

A masterpiece of high-precision machining! R precision within ±10 microns (insert R precision within ±6 microns)!!

1. High-precision, effective two-blade replaceable ball end mill. Achieves R precision of ±10 microns or less (insert R precision of ±6 microns or less), enabling high-precision finishing comparable to solid tools. 2. Shank diameter tolerance h6. C body (carbide shank type) is compatible with shrink-fit holders. 3. A wide variety of inserts available.

  • Milling
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High-precision replaceable tip end mill "Mirror Radius End Mill"

High-precision replaceable tip end mill "Mirror Radius End Mill"

A masterpiece of high-precision machining! Corner R accuracy within ±10 microns and bottom blade runout accuracy within 5 microns!! (When using RNM type inserts)

1. High-precision, effective two-blade exchangeable end mill with a corner radius accuracy of ±10 microns or less and a bottom blade runout accuracy of 5 microns or less (when using RNM type inserts). 2. Shank diameter tolerance h6. C body (carbide shank type) is compatible with shrink-fit holders. 3. A wide variety of inserts available.

  • End Mills
  • Milling

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Multi-functional machining replaceable tip end mill "Super End Chipper"

Multi-functional machining replaceable tip end mill "Super End Chipper"

A fantastic tool that can do anything with just one! --- A multifunctional tool that can perform 3D cutting, including hole processing and end mill processing, with just one tool.

1. A multifunctional tool that can perform three-dimensional cutting, including hole processing and end milling, with a single tool. 2. The use of three-dimensional chips enhances cutting performance and chip evacuation, enabling high-efficiency processing. 3. The combination of highly reliable cutter geometry and chip materials JC5015 and JC5040 makes it resistant to chipping and provides a long lifespan. 4. Expansion of the polished chip series for aluminum. 5. New additions to the lineup include large diameters of φ40 and φ50. The variation of chip corner radii is also enriched.

  • Milling
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  • cutter

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Heat-resistant alloy end mill series

Heat-resistant alloy end mill series

Ideal for titanium and heat-resistant alloy processing related to aircraft!

1. Low-resistance, multi-flute solid square end mill DV-SCMS type that can process heat-resistant alloys at high speed and high efficiency. 2. Radius end mill DV-OCSAR type that suppresses chatter and achieves high-speed, high-efficiency processing of heat-resistant alloys and titanium alloys widely used in the aerospace industry.

  • Milling
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Solid ball end mill for high hardness material processing "One Cut Ball Hard"

Solid ball end mill for high hardness material processing "One Cut Ball Hard"

Spot on high hardness!

1. The rigid body design and the adoption of a unique cutting edge shape demonstrate high precision and high performance for hard materials. 2. Smooth processing from semi-finishing to finishing of hard materials is achieved. 3. In addition to the newly developed ultra-fine particle alloy, a newly developed value coat is also adopted, realizing high-speed longevity for hard materials.

  • Milling
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[Processing Example] Groove Machining of 55HRC High Hardness Material (Intermittent Cutting)

[Processing Example] Groove Machining of 55HRC High Hardness Material (Intermittent Cutting)

Axial rake angle with low resistance design! A case that achieves high efficiency and long lifespan.

We would like to introduce a case where our "Shoulder 6" achieved high efficiency and long tool life through groove machining (intermittent cutting) of high hardness material with a hardness of 55 HRC. The customer's challenges included poor efficiency with the current tool at a low feed rate of Vf=60, the need for tool replacement after two passes leading to short tool life, and chipping occurring due to intermittent machining of the hole sections. In response, we realized improved machining efficiency and extended insert life with the "Shoulder 6 EXSIX type." We achieved more than three times the machining efficiency of the current products even for groove machining of high hardness materials. [Case Overview (Partial)] ■ Workpiece: Test piece (intermittent machining) ■ Material: Hardened steel (HRC55) ■ Challenges - Poor efficiency with the current tool at a low feed rate of Vf=60 - Tool replacement after two passes leading to short tool life - Chipping occurring due to intermittent machining of the hole sections *For more details, please refer to the related links or feel free to contact us.

  • Other cutting tools

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[Processing Example] Consolidation of rough machining and finishing machining of aluminum.

[Processing Example] Consolidation of rough machining and finishing machining of aluminum.

Achieving machining accuracy comparable to solid! Introducing examples of tool consolidation.

We would like to introduce a case where rough machining and finishing of aluminum were consolidated using our "Aero Chipper Mini." The customer was using two types of tools: a TA tool for rough machining and a solid end mill for finishing, and they wanted to reduce the cost of the solid end mill. Therefore, we achieved both rough and finishing machining with our product, consolidating the tools. We also achieved machining accuracy comparable to that of a solid end mill in the finishing process. [Case Overview (Partial)] ■ Workpiece: Shaft component ■ Material: Aluminum alloy (A5052) ■ Challenges - Using two types of tools: TA tool for rough machining and solid end mill for finishing - Wanting to reduce the cost of the solid end mill *For more details, please refer to the related links or feel free to contact us.

  • Other cutting tools

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[Processing Example] Improved chip trouble in end mill counterboring operations.

[Processing Example] Improved chip trouble in end mill counterboring operations.

Reduced wear and improved lifespan! A case study of significant cost reduction in processing through automation and TA transformation.

We would like to introduce a case where we improved the chip trouble during the counterboring process of end mills using our "TA Taira Drill." The customer's challenges included the fact that during the counterboring process with end mills, chips were not being separated and were wrapping around the main body, which required manual operation to check the chips. Additionally, they were using solid end mills, which incurred high costs. By using our product for counterboring on inclined surfaces, we addressed these issues. By implementing step processing, we were able to separate the chips, achieve unmanned operation, and reduce tool costs. [Case Summary (Partial)] ■ Workpiece: Machine parts ■ Material: Pre-hardened steel ■ Challenges - Chips were not being separated and were wrapping around the main body during the counterboring process with end mills. - Manual operation was required to check the chips. - Using solid end mills for counterboring on inclined surfaces incurred high costs. *For more details, please refer to the related links or feel free to contact us.

  • drill

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